Aluminium Extruded Section 

Ingots

Melting

Extrusions

  
Aluminium
 

Aluminium is a highly versatile, light & strong material, which can be produced in a variety of alloys & extruded into almost infinite number of shapes. The powerful combination of these factors enables the user to be more innovative & facilitates cost effective design.
 

Extrusion
 

Extrusion - the most modern method of forming aluminium. Cylindrical aluminium alloy billets are heated to between 450 and 500 degree Celsius before being loaded into a container & pushed under pressure using ram through a die orifice. Infinite shapes & cross sections can be produced. On leaving the die the temperature of the section is more than 500 degree C and with heat treatable alloys the quenching, or solution heat treatment, takes place in the production line. 

This can be by water bath, water spray or forced-draught air. It is then given a controlled stretch to straighten and remove minor mis-alignments. The section is then taken and cut to ordered lengths on high speed tungsten carbide tipped saws.
If the material is required in the solution heat-treated condition (T4), it is released at this stage. If the full strength aged material (T6) is required, it is given a precipitation treatment before release. In case of the T5 temper, there is limited cooling at the press exit and the material goes directly to precipitation treatment. The sections produced (mill finish) can be given further surface finishing for higher consumer appeal.

 

The major categories of applications of aluminium extrusions are

 
Architectural

Maximum Circumscribing Circle sizes

The Circumscribing Circle size is the smallest diameter circle that will completely enclose the entire cross section for the extruded section.

  • Solid Shapes   – 120 mm

  • Hollow Shapes –  50 mm

  • Round Tubes   –  80 mm  

Length Aluminium extrusions are supplied as per length required by customers (between few mm to 4600 mm), the most common being 3660 mm.

  • We specialize in small aluminium profiles

  • We can supply as small as 50 Kgs of aluminium profile against industry standard of 250 Kgs of one particular profile in order to facilitate the actual consumer with the benefit of claiming Modvat.

  • At present we have more than 1000 dies for various shapes and sizes of Aluminium Sections and Profiles.

  • Dies can be developed as per customer's requirement.

 

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Copyright © Kesri Metal Limited, 2004